Mailer Box
Mailer Boxes
Mailer boxes are the gold standard of modern e-commerce packaging — purpose-built to deliver products safely, beautifully, and efficiently straight to the customer’s door. Combining the structural strength of a shipping box with the polished presentation of a retail package, mailer boxes eliminate the need for additional outer packaging, tape, or fillers. Their self-locking tuck-in design makes them both tamper-resistant and incredibly satisfying to open — turning every delivery into a premium unboxing experience that customers remember and share.
Paper Specification
Mailer boxes are typically constructed from corrugated or rigid paperboard, with the following key specifications:
- Board Type:
- Single Wall Corrugated (B or E Flute) — the most common, offering a perfect balance of protection and printability
- Rigid Chipboard (1200–2400 GSM) — used for luxury mailer boxes requiring a premium, weighty feel
- Kraft Corrugated — natural brown finish for eco-conscious, sustainable brands
- Paper Weight & Thickness:
- Standard corrugated mailers: B-Flute (3mm) or E-Flute (1.5mm)
- Outer linerboard: 150 GSM to 300 GSM for print-ready surfaces
- Rigid mailer boards: 1200 GSM to 2400 GSM for high-end packaging
- Printing Compatibility:
- Supports CMYK offset printing, digital printing, and flexographic printing
- Finish options include gloss lamination, matte lamination, soft-touch coating, spot UV, foil stamping, and embossing
- Structural Features:
- Self-locking base and lid with no tape required
- Optional tear strip for easy opening
- Interior can be fitted with foam inserts, tissue paper dividers, or custom die-cut inserts
Where Mailer Boxes Are Used?
Mailer boxes are the preferred packaging format for brands that want their product to arrive in perfect condition while making a lasting impression:
- E-commerce & Online Retail — the definitive shipping solution for clothing, accessories, shoes, and lifestyle products sold online
- Subscription Box Services — monthly delivery brands rely on mailer boxes to create a consistent, exciting unboxing ritual for subscribers
- CBD & Wellness Brands — for shipping tinctures, gummies, topicals, and supplement kits with a clean, professional presentation
- Cosmetics & Beauty — luxury skincare, makeup, and fragrance brands use premium rigid mailer boxes to reflect brand elegance
- Food & Gourmet Gifting — for curated food hampers, artisan chocolates, specialty coffee, and gourmet snack boxes
- Bakery & Confectionery — for shipping cookies, brownies, cakes, and specialty pastries that need protection without sacrificing presentation
- Corporate Gifting — branded mailer boxes are used by companies for employee welcome kits, client appreciation packages, and event merchandise
- Electronics & Tech Accessories — for earbuds, cables, chargers, and gadgets that need a structured, protective enclosure
Are they ECO-Friendly?
Mailer boxes are fully customizable from the inside out — making them one of the most powerful branding tools a business can invest in. When your box arrives looking like a gift, customers don’t just receive a product — they receive an experience.
Bold color output
Experience striking, intense colors through the use of our high-quality water-based inks and paperboard surfaces.
Earth-friendly choice
Maintain light packaging without sacrificing security, effectively lowering your shipping expenses.Minimize your ecological footprint through FSC® certified, sustainable paperboard made from recyclable paper.
Earth-friendly choice
Minimize your ecological footprint through FSC® certified, sustainable paperboard made from recyclable paper.
Captivating packaging, industry-wide
Embark on a visual journey as you embrace the captivating potential of our premium paperboard material for your packaging needs. Unlocking a world of charm and distinction, this lightweight, budget-friendly, and sustainable solution is your best companion in any industry adventure.
Cardboard
We provide high-quality cardboard stock options, ensuring your packaging is sturdy, durable, and perfect for showcasing your products effectively.
Kraft
We offer Kraft paper options for your packaging, providing an eco-friendly, rustic look that is both durable and stylish. Perfect for brands aiming for a natural aesthetic.
Corrugated
We provide corrugated packaging solutions, offering exceptional strength and protection for your products while ensuring they arrive safely at their destination.
Rigid
We offer rigid packaging options that provide superior protection and a premium feel, perfect for high-end products and enhancing your brand's presentation.
Holographic
We provide holographic packaging options that create a stunning, iridescent effect, making your products stand out with a dynamic and modern look.
Textured
We offer textured packaging options that add depth and tactile appeal, enhancing the overall aesthetic and providing a unique sensory experience for your customers.
Foiling
We offer high-quality foiling in all primary colors, adding a vibrant and elegant metallic finish to enhance your packaging design.
Embossing
We offer embossing services that create raised, textured designs on your packaging, adding a tactile, premium feel to enhance your brand.
Spot UV
We offer Spot UV coating, highlighting specific areas with a glossy, raised finish to create a striking contrast and enhance your packaging design.
Holographic
We provide holographic detailing, adding a dynamic, light-reflective effect that creates a bold and futuristic look for your packaging.
Debossing
We provide debossing services that create a subtle, recessed design on your packaging, adding depth and sophistication to your brand's presentation.
Laminations
We offer both gloss and matte laminations for your packaging, enhancing durability while providing a sleek finish that elevates your brand's appearance.
Our Ordering Process
Looking for custom packaging? Make it a breeze by following our four easy steps – soon you’ll be on your way to meeting all your packaging needs!
Customize your packaging
Choose from our vast selection of packaging solutions and customize it with our wide range of options to create your dream packaging.
Add to quote and submit
After customizing your packaging, simply add it to quote and submit quotation to be reviewed by one of our packaging specialists.
Consult with our expert
Get expert consultation on your quotation to to save on costs, streamline efficiency and reduce environmental impacts.
Production & shipping
Once everything is ready for production, have us manage your entire production and shipping! Just sit and wait for your order!
